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Thermographic inspection software

Bring your thermography program in‑house.

ThermalSync takes your team from thermal image to corrective action. Inspect on your schedule, let images sort themselves, and turn every exception into a work order.

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  • Works with the camera you own
  • Built for NFPA 70B
  • CMMS work orders

Illustration: a thermal image of a three-pole breaker where the phase B line-side connection runs 41°F hotter than the other phases. ThermalSync assigns the image to its asset, flags an exception, and creates a work order.

01 · Your schedule

Inspect when it works for you.

No contractor calendar. No shutdowns. Capture thermal images while equipment runs under normal load, one asset or an entire line at a time.

  • Your electricians, your knowledge. The people who know the equipment do the inspection.
  • Under normal operating load. No meticulous plan to catch every asset in one day.
  • Frequencies you set. Monthly, quarterly, or annually, by asset criticality.
Inspection activity · 2026

Outside contractor

0 day · whole facility

Your team with ThermalSync

0 days · as production allows

Assets inspected
0/212
Lines shut down
0
Contractor days
0
02 · Patent pending

As simple as an upload.

Capture the way you always have, then upload the whole route at once. ThermalSync’s patent-pending method assigns every image to the right asset and component. No renaming, no folders, no sorting.

DCIM / 100FLIR 16 of 248
  • K37

    FLIR0412.jpg

  • FLIR0413.jpg

  • FLIR0414.jpg

  • FLIR0415.jpg

  • C2

    FLIR0416.jpg

  • FLIR0417.jpg

  • FLIR0418.jpg

  • FLIR0419.jpg

  • A9

    FLIR0420.jpg

  • FLIR0421.jpg

  • FLIR0422.jpg

  • FLIR0423.jpg

  • M4

    FLIR0424.jpg

  • FLIR0425.jpg

  • FLIR0426.jpg

  • FLIR0427.jpg

Upload 0%
  1. Reading asset tags
  2. Associating images
  3. Generating radiometric images
  4. Extracting visible images
  5. Ready for review
Equipment assets Plant 2
  • K37

    Cooling Tower Motor

    Roof Units

    Motor · Side

    Driven end

    Terminals

  • C2

    MCC-3 · Bucket 4B

    Boiler Room

    Line side

    Load side

    Contactor

  • A9

    Transformer A

    East Building

    Primary

    Secondary

    Tank

  • M4

    VFD-7

    Line 3

    Heatsink

    Enclosure

    Output

Images assigned
0/248
Assets
0/36
Sorted by hand
0
03 · Exceptions to action

Exceptions turn into action.

Assisted fault finding flags what’s running hot in the context of each component. Track every exception to resolution in ThermalSync, or send it to your CMMS as a work order.

  • Facility-wide exception codes, severity, and status
  • Thermal and visible images attached to every finding
  • Re-inspect to prove the fix worked
189.2°F
EX-K7QF2 Severe

Phase B connection overheating

MCC-3 › Main breaker › Line side

Peak 189.2°F ΔT +41°F vs Phase A

In ThermalSync

  1. OpenFlagged by assisted fault finding
  2. In progressAssigned to J. Ruiz · Electrical
  3. ResolvedLug re-torqued · verified 148.3°F

In your CMMS

Work order
Creating… Open

Phase B connection overheating

MCC-3 · Priority high

2 images attached

Syncing with ThermalSync

04 · Inspection reports

A PDF for everyone who needs one.

Most of your team works from live data. When insurers, auditors, or leadership want it on paper, generate a polished Inspection Report in one click.

  • Every image, measurement, and exception
  • Severity criteria and inspector notes
  • Numbered, signed off, and audit-ready
05 · NFPA 70B

Built for NFPA 70B.

NFPA 70B now requires routine thermographic inspections of electrical equipment under load. ThermalSync schedules them by asset, documents every finding and fix, and keeps the record ready for insurers and auditors.

What NFPA 70B requires

Efficient
Your electricians run the whole inspection. No second crew on standby.
Convenient
Inspect under normal load, spread across the year.
Complete
Images, loads, findings, and fixes, ready for any audit.
Asset coverage · 2026 0% 0 of 212 assets
06 · Historical analysis

Every inspection adds a reading to each component’s temperature history. Spot the slow climb, act early, and prevent faults before they happen.

Phase B line-side lug · rise over ambient

Reading
150.1°F
ΔT vs Phase A
+2°F
Trend
Stable
Who it’s for

Built for the people who own uptime.

Whether you run the maintenance program or the plant floor, ThermalSync gives you the view you need.

MCC-3 · Exception

Maintenance managers

Own the program.

  • Cut contractor spend, keep the know-how
  • Track every exception to closure
  • Stay ready for NFPA 70B audits
  • One account, many locations
See how it helps
Line 3 · Drive motor

Plant managers

Keep lines running.

  • Inspect under normal load, no shutdowns
  • Catch faults before unplanned downtime
  • Schedule repairs into planned changeovers
  • See plant health at a glance
See how it helps
Insights & resources

Notes from the field.

Thermography tips, industry insights, and preventive maintenance strategies.

All articles

Thermography 2.0: The Next Hot Phase of Predictive Maintenance

Thermography should be one of the most powerful predictive maintenance tools available. Newer camera technologies make it fast, non-invasive, and capable of identifying electrical and mechanical issues before they become failures. So why isn’t it utilized as it should be?

Read article
Your turn

See your own equipment through ThermalSync.

Book a 30-minute demo built around your equipment and inspection routine, or send us a message. A real person answers, quickly.

Book a demo Send a message

or email support@thermalsync.com