A full thermography program that fits the way you already work.
ThermalSync is the fastest, least disruptive, and most cost-effective way to implement thermography in your facilities. Start from scratch or improve your current thermography efforts. Setup is quick and the program is built for you.
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01
Plan
Frequencies by asset criticality
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02
Capture
Any radiometric camera, under load
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03
Associate
Patent-pending, as simple as an upload
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04
Analyze
Assisted fault finding, point by point
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05
Act
Exceptions, fixes, and CMMS work orders
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06
Prove
Inspection Reports and trends
Grounded in your asset and component data.
Every image, reading, and finding is tied to a real piece of equipment, down to the component. That’s what makes results traceable, comparable, and ready for your CMMS.
- Account Your organization 12 facilities
- Facility Plant 2 · Riverside 36 assets
- Location Boiler Room 9 assets
- Asset MCC-3 · Bucket 4B Tag C2
- Component Main breaker Square D QO-200
- Photo sequence Front · Line side · Load side 3 steps
- Template points Line side A · 148.1°F Line side B · 189.2°F Line side C · 145.6°F
Same points. Every cycle. Whoever inspects.
Standardized photo sequences and template points mean every component is checked the same way each time, so results compare cleanly from one inspection, and one technician, to the next.
Faults found in context, not guessed from a color.
Built-in sub-component data sets known limits, so exceptions are calculated point by point against your chosen priority method. Your team reviews what matters instead of every image.
- Ambient
- 72°F
- Load
- 82%
- NFPA
- Cond. 2
- Line side · A148.1°F
- Line side · B189.2°F · Δ+41
- Line side · C145.6°F
Sub-components
Load-side lug · rise 50°C Bare conductors, free air
One account, many locations.
Whether you run a single plant or thirty sites, ThermalSync supports your whole organization, with user roles and per-facility access built in.
- Admin
- Facility Manager
- Facility User
- Service Provider
- Plant 2 · Riverside Facility Manager On schedule
- Plant 1 · North Admin On schedule
- Distribution Center Facility User 2 open exceptions
- Substation 4 Service Provider 14 due soon
- Cold Storage · East Facility User On schedule
+ 7 more facilities
Get set up fast with Smart Builder.
Describe an asset and Smart Builder proposes its components, photo sequence, and inspection points, so cataloging your equipment isn’t a manual slog. You review and edit everything before it’s saved.
Describe the asset
Belt-driven centrifugal fan, 50 HP motor, on a VFD
Proposed, in order of power flow
- VFD4 points
- Drive motor5 points
- Belt drive2 points
- Fan bearings2 points
Everything you need, start-to-finish
Our platform brings the entire thermographic inspection workflow into one comprehensive system.
- Upload Images in Bulk
- Forget sorting, renaming, and categorizing folders. With our bulk upload feature, simply take your thermal images during an inspection and upload them all at once. Our system intelligently organizes your images, eliminating the need for manual organization. The result is a clean, structured archive that’s ready for analysis the moment the upload finishes.
- Trend Analysis Over Time
- Track temperature trends across inspections for the same equipment and components. Spot the slow drift toward failure and act on developing faults before they become breakdowns.
- Repeatable, Comparable Inspections
- Standardized inspection templates mean the same points get checked the same way every cycle, so results are comparable no matter who's inspecting. Photo sequences and template points keep every inspection consistent from technician to technician.
- No More Reports
- Unless you want them
- Say goodbye to static, outdated reports. ThermalSync replaces traditional reporting with a real-time inspection management platform where results and exceptions are instantly visible. Track and manage corrective actions directly within the system, or integrate with your CMMS to automatically generate and close work orders
- Grounded by Asset and Component Data
- Every inspection, image, and data point in ThermalSync is tied directly to a defined asset and component. This asset-based structure ensures complete traceability, supports industry-standard integrations, and delivers the context needed for meaningful reliability insights.
- Flexible Inspection Scheduling
- ThermalSync eliminates route-based limitations, allowing inspections to be performed whenever assets are operating. Whether it’s a single asset or multiple systems across a site, images are automatically organized and ready for analysis.
- Findings to Work Orders
- Turn findings into corrective action. Track exceptions to resolution with facility-wide codes and status, and push work orders straight to your CMMS with thermal findings attached.
- Create a Thermography Program That Works for You
- ThermalSync lets you build and adapt your thermography program around your unique and constantly changing operation. Define inspection frequencies based on asset criticality, adjust as production demands evolve, and track compliance directly within the platform or integrate with your CMMS for a fully connected reliability workflow.
- Assisted Fault Finding
- With asset-level context built into every inspection, ThermalSync’s software can automatically detect temperature anomalies and flag potential issues. The built in subcomponent data sets known defaults to calculate and determine exceptions point-by-point.
Comply with NFPA 70B
NFPA 70B now requires annual thermographic inspections of all electrical assets while under load. ThermalSync makes compliance simple and cost-effective by empowering your own team to perform inspections efficiently, document results automatically, and maintain complete audit-ready records. The program quickly pays for itself through reduced contractor costs, easier scheduling, and seamless recordkeeping.
- Efficient
- External thermography contractors require an electrician on-site to open panels and record load data which doubles labor costs. With ThermalSync, your electricians can perform the entire inspection themselves, capturing all required information directly in the platform. Let your own experts own the work and knowledge.
- Convenient
- Thermal inspections under load can be difficult to coordinate for an entire facility due to changing production schedules. With ThermalSync, inspections can be performed under normal operating conditions without the need for a meticulous plan to inspect every asset in a single day.
- Complete
- When insurers or auditors request proof of your thermography program, simply open ThermalSync or print work orders from your CMMS. All inspection data, load conditions, and images are designed to meet the requirements, organized and ready for review.
Ready to own your thermography program?
Book a 30-minute demo built around your equipment and inspection routine, or send us a message. A real person answers, quickly.
or email support@thermalsync.com